5-axis monobloc disc-type cutting centre

The possibility of having all tools constantly ready for use, together with devices such as vacuum cups on the spindle, bridge camera, and tilting table, make Genya the most efficient machine for the creation of kitchen worktops, vanity tops and claddings.

Breton Genya

Reasons why

1

Fast movements and high torque to boost productivity
2

Rigid monobloc structure with integral tilting table
3

Equipped with all the tools required to finish the workpiece
4

Numerical control, software and technologies that give an edge in performance
5

Vast range of accessories for all needs

The fastest way to make kitchen countertops

Speed without compromise

Fully equipped 5-axis disc cutting centre that provides up to 4 different tools installed and ready for use. This generously endowed machine can be fitted with a disc of up to 700 mm in diameter (optional), a core drill bit or mill on the spindle axis, a Rocket Tool with Finger Bit, plus the exclusive and patented Kerasplit for ceramic materials. The tilting table, spindle vacuum cups, bridge camera, and touch probe make operations of loading/unloading, set up and handling of cut pieces far faster and safer, avoiding material wastage and idle times. All this affects productivity, so Genya makes it possible to finish more parts in the same time, thus increasing profits.

Another core characteristic of Genya is reliability. All mechanical and electronic components are top quality, while assembly operations are carried out by Breton's expert technicians, all factors that guarantee long product life with a greatly reduced number of problems.

Materials

Mineral surface

Marble

Granite

Ceramic

Terrazzo

Processes

Industries

Finished products

Technologies

Numerical control

Spindle power

Spindle torque

Technological highlights

Genya is delivered pre-assembled with prewired electrical cabinet. Once the customer has positioned the machine, only the front housings remain to be fitted. The entire assembly and start-up phase can be completed in 5 days. Genya can be easily relocated on the customer's site to accommodate possible changes to the production layout.

/ 01

Designed for delivery fully assembled
Robust hot galvanised steel work table with a plywood strip top; on request, the machine can be supplied in a version with a composite plastic work table. The tilting table facilitates slab loading, reducing falling risks and increasing the operator's safety.

/ 02

Monobloc structure with hot galvanising for corrosion resistance
The bridge is moved by a rack and pinion gantry system driven by Siemens brushless motors of the latest generation in order to guarantee rapid and high precision movements.

/ 03

Bridge with gantry system for rapid movements and precise positioning
Main spindle compatible with discs of up to 700 mm with 1/2” gas fitting and internal water feed in order to fit core drill bits or end cutters.

/ 04

Discs up to 700 mm in diameter with 1/2” gas fitting
Spindle vacuum cups for handling cut pieces, making it possible to minimise material wastage and streamline cutting operations.

/ 05

Spindle vacuum cups for handling cut pieces
The adjustable console equipped with a Siemens terminal with 22" multi-touch screen allows the operator to program the machine easily and quickly. In addition to the system's high power, use of Siemens components means being able to rely on ongoing system developments and updates plus constant availability of spare parts, anywhere in the world.

/ 06

Siemens 22" multi-touch control panel
OSOB digital camera installed on the bridge perfectly perpendicular to the work table in order to take high quality photographs of the slab and optimise cuts.

/ 07

Digital camera installed in the optimal location
Spindle touch probe to detect slab thickness in order to start the cut at the optimal height for reduced machining cycle times.

/ 08

Spindle touch probe
Tilting table that almost reaches the floor for safer slab loading/unloading operations. The rubber faced work table increases grip of the slab during machining operations.

/ 09

Tilting workbench

Other versions of Breton Genya

Monobloc 5-axis disc cutting centre.
5-axis disc cutting centre with a table exchange system that allows a significant increase in productivity while maintaining a single operator.
Monoblock 5-axis disc cutting centre with belt workpiece handling system and gripper clamping system to further increase productivity.

Version comparative table

	Genya	Genya Switch	Genya Flux
Dimensions of the worktop (width)	2400 mm	2400 mm	2400 mm
Dimensions of the worktop (length)	3800 mm	3800 mm	4000 mm
Min. saw blade diameter	300 mm	300 mm	300 mm
Max. saw blade diameter	600 mm	600 mm	600 mm
Max. cutting thickness (with Ø 600 mm saw blade)	185 mm	185 mm	185 mm
"X" axis travel	3800 mm	3800 mm	3800 mm
"X" axis max. displacement speed	45000 mm/min	45000 mm/min	45000 mm/min
"Y" axis travel	2750 mm	2750 mm	2750 mm
"Y" axis max. displacement speed	45000 mm/min	45000 mm/min	45000 mm/min
"Z" axis travel	500 mm	500 mm	500 mm
"Z" axis max. displacement speed	15000 mm/min	15000 mm/min	15000 mm/min
"C" axis rotation	380 °	380 °	380 °
"A" axis rotation	0 - 90 °	0 - 90 °	0 - 90 °
Spindle motor power (in S1 duty)	18 kW	18 kW	18 kW
Spindle motor power (in S6 duty)	22 kW	22 kW	22 kW
Mass	6500 kg	7500 kg	9500 kg
Overall dimensions (length)	7200 mm	16000 mm	6150 mm
Overall dimensions (width)	6150 mm	5600 mm	7200 mm
Overall dimensions (height)	3050 mm	3120 mm	3050 mm