3 and 4 axis high output monobloc contouring centre

Its structural robustness and exceptional mechanical and electronic reliability mean the machine is ideal for drilling, shaping and contouring in applications such as kitchen worktops, vanity tops, and furnishing accessories.

Breton Forte

Reasons why

1

Superior reliability to boost productivity
2

Structurally robust for durable high precision
3

Large Metalquartz work table for superior stability
4

Fully automated machining with Robocup system
5

Total safety

The robustness and repeatability that was lacking

The basic models

All Breton Forte, Compact, Wide and Extreme models are characterised by muscular 16 kW 12,000 rpm spindle that offers all the power and torque needed to perform the required operations effortlessly, even with very small diameter tools.

The work table size affects the number of workpieces that can be loaded simultaneously in order to optimise the number of tool changes and set-up times.
One major benefit is gained by opting for the Metalquartz work table, which offers exceptional stability and is not subject to corrosion, unlike conventional steel work tables. Grinding is easy in the extreme, thanks to the composition of the table in a special quartz based composite so the process can be performed using the same tools used by the machine for normal production operations.

High productivity versions

Forte is also available in high output versions, designed to increase the quantity of parts produced.

Forte Indy is equipped with a dual rotary work table that makes it possible to load/unload the workpieces while machining proceeds, thereby reducing idle times.

Forte Flux, on the other hand, is distinguished by its workpiece feeding and clamping system. In this system, the workpieces are moved on a conveyor belt and clamped for machining by means of pneumatic grippers instead of the classic vacuum pods. The machine operates fully independently; workpieces can be changed in less than a minute and sink cutout unloading, if necessary, is performed without interrupting the work cycle.

Forte Flash 3 and 4 axis high output contouring centre, driven by linear motors.
The extreme speed and acceleration of the axes, combined with a powerful high-speed spindle, reduces machining times and thus increases productivity.

Materials

Marble

Granite

Ceramic

Processes

Industries

Finished products

Technologies

Numerical control

Patents

1 - 2

The basic models available

The Forte range is essentially made up of 3 versions that differ in terms of the size of the work table.

The work table size affects the number of workpieces that can be loaded simultaneously in order to optimise the number of tool changes and set-up times.

The basic models available

1 - 3

Breton Forte Compact

Forte Compact has a 1,900 x 3,740 work table.

Technological highlights

The spindle developed by Breton guarantees exceptional performance levels with its power of 16 kW and speed of 14,500 rpm, making it possible to maintain high working speeds even with very small diameter tools.

/ 01

Special dedicated spindle
The patented Metalquartz work table can be ground directly on the machine using the grinding cycle provided, with no special requirements for disposal of material residues, which can be transferred directly to the slurry recycling system.

/ 02

Metalquartz work table
Vacuum pods automatic positioning system. The spindle automatically picks up the vacuum pods from the specific magazine and places them on the work table in correspondence with the valves and in accordance with the slab and machining layout. The machine’s special vacuum pods do not require electrical connections or piping because clamping occurs by means of the valves incorporated in the work table. In addition to vacuum pods of various sizes, the machine can also be equipped with a retractable pod that allows offcuts to be lowered automatically so that machining can proceed without interrupting the cycle.

/ 03

Robocup system
A 4th axis accessory can be added to use 90° heads for cutting, polishing and drainage grooves.

/ 04

4th axis available
helical tooth racks which, with respect to spur tooth racks, have higher load bearing capacity, are more durable, and reduce running noise.

/ 05

Helical tooth racks for higher thrust force
The adjustable console equipped with a Siemens terminal with a 24" multi-touch screen and keyboard-mouse surface allows the operator to program the machine easily and quickly.
In addition to the power of the system, the use of Siemens components means being able to rely on ongoing system developments and updates plus the constant availability of spare parts, anywhere in the world.

/ 06

Siemens 24" control panel
HSK-B80 tool holder, for rigidity, precision, and reduced vibrations. The spindle developed by Breton guarantees exceptional performance levels with its power of 16 kW and speed of 14,500 rpm, making it possible to maintain high working speeds even with very small diameter tools.

/ 07

HSK-B80 spindle available
Maximum frontal access, with lowered work table and with integral front step. This means the operator can easily access the work area for checks, positioning, and movements.

/ 08

Advanced accessibility

Other versions of Breton Forte

Forte Compact is the basic model, capable of operating over a 1900 x 3740mm work table.
Forte Wide is able to operate on a 2240 x 3740mm work table.
Forte Extreme is able to operate on a 3940 x 3740mm work table.
Forte Indy is equipped with a dual rotary work table that makes it possible to load/unload the workpieces while machining proceeds, thereby reducing idle times.
Forte Flux, on the other hand, is distinguished by its workpiece feeding and clamping system. In this system, the workpieces are moved on a conveyor belt and clamped for machining by means of pneumatic grippers instead of the classic vacuum pods. The machine operates fully independently; workpieces can be changed in less than a minute and sink cutout unloading, if necessary, is performed without interrupting the work cycle.
Forte Flash 3 and 4 axis high throughput contouring centre, driven by linear motors.
The very high axis speed and acceleration, combined with a powerful high speed spindle, makes it possible to reduce processing times and therefore increase productivity.